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Those of us who are lucky enough to own a PPG Wave synthesizer will be all too familiar with its shortcomings, in particular it's awful keyboard action and limited midi spec. Well fortunately a bunch of enthusiasts (strangely both Austrians) have been busily working away and have produced 2 kits designed to correct these issues. Both kits are simple enough to install by the careful hobbyist and don't require any specialist knowledge - although please take care, if you are not confident opening up your PPG and poking around, take it to a suitable repair shop.

The keyboard kits are supplied by Alexander Guelfenburg at Virtual Music in Vienna http://members.aon.at/virtual-music/

The Ver 8.0 Software update is provided by Hermann Seib and you can also buy it from Virtual Music. Hermann also has details regarding his experience with the keyboard upgrade kit on his website http://www.hermannseib.com/english/synths/ppg/default.htm

1. The Keyboard Update (or go direct to the software update)

the_kit.jpg (54733 bytes) The kit itself consists of a manual , 70 cut pieces of blue insulated wire, 70 small pieces of green felt and 70 larger pieces of green felt and thats it !
open.jpg (87806 bytes) The next step is to open up the synth. There are three screws at each side / end cheek...remove the first two and loosen but do not remove the 3rd screw at the back - this will allow you to pop up the panel rather than having to remove it completely.
keybd_removed.jpg (101692 bytes) Remove the keyboard by removing 2 screws directly underneath the keyboard then sliding the keyboard back slightly and don't forget to remove the ribbon connector which sits underneath. Note : Its a good idea to put some foam normally under this connector as it can pop out sometimes (you might notice I cut a bit off from the foam holding the cards in place for this !!).
key_off.jpg (95155 bytes) Remove all the key's - very simple just undo the black screw at the back of the plastic key, you might need to tilt the key forward a little to free it.
springs.jpg (69200 bytes) Now were getting tricky - take off all the springs at the back of the metal rockers. Best way is to use long nose pliers and grab the spring at the base, pull it down a little at first to unhook it. Try to maintain constant tension or the spring will fly off and you'll spend the next 20 mins on the floor trying to find it again !.  
see-saw2.jpg (81766 bytes) With the spring removed, gently prise the J-wire guide out from the pin under the metal rocker.  Lift the rocker at the back clear of the locating tab the lift forwards to remove it. The picture shows a removed rocker sitting on top of the assembly.
jwire2.jpg (77281 bytes) This close up of an upside-down keyboard  illustrates the whole assembly in a bit more detail. Always take care NOT to break a J-wire, they are NOT easy to find spares !
dampers_before.jpg (76202 bytes) With metals rockers removed the condition of the original damper bushes is now horribly clear ! Yeuuch ! Next step remove them - they should just pull off or more likely disintegrate when you try. Scrape any residue off the metal tangs underneath and clean them up. Take some time to straighten them up evenly ! They are quite easy to bend with finger pressure.
wire_wrap.jpg (13007 bytes) Now take one piece of wire per metal tang and wrap it round as tightly as possible. Best method I found was use your left hand thumb nail to hold the start and wrap one loop as shown, at this point I put a few drops of super glue on and then wrapped the rest. This part was very tedious !
felt_positions.jpg (43283 bytes) Now glue the new felt dampers to the inside of the metal rockers. When a key is pressed, the felt dampers will hit against the blue wire. Glueing them is a pain in the ass, superglue doesn't work - use a universal quick drying glue and I found using a cocktail stick the easiest way to apply the glue. Place into position using tweezers - I used angled fine tweezers (Tamiya)  bought from a model shop and they were perfect for this. This operation was very very boring !

Then just simply re-assemble the keyboard: slide the rockers in over the dampers, reconnect the J-wire guides and place through the metal locating tang at the back.....simple enough... 

BUT wait......hang on........something's....not quite right here....!  

oh_crap.jpg (44893 bytes)

Did you spot it ! Yes folks I put the metal rockers all back on in reverse order ! Despite numbering them I had disassembled the keyboard from behind and re-assembled it from the front - of course I didn't realise this until I had completely finished reassembly ... At this point I opened a bottle of Cote Du Rhone, closed the kitchen door and retired for the evening.

Ready.jpg (102684 bytes) Next day after stripping the keyboard again and reassembling in the "ahem" correct order, cleaning up the keys - its ready to go back in. Job Done !!

All in all I guess it took me around 12 hours and in all honestly its really very simple but very tedious and a bit fiddly - but is it worth doing ? Hell YES ! The synth feels like new again and that's quite something.

Best tip ? - Keep a nice bottle of wine ready just in case !

 

2. Software Update to Rev 8.0

Thankfully this is much easier to do and it gives your PPG capability to dump and receive patch data in Sysex format.

cards.jpg (173854 bytes) Open up your PPG and locate the I / O board - its at the back of the card rack. Remove the 4 ribbon cables shown and gently pull out the I / O Card.
V8Kit.jpg (111611 bytes) Using a flat blade screwdriver , gently prise out the old EPROMS marked 8 , A , C & E.
V8Done.jpg (106321 bytes) Carefully install the new EPROMs taking care not to bend anything ! And thats it....put the card back in , reconnect the ribbon cables , close up and job done !